epoxy resin potting machine automatic AB epoxy dispensing machine KPD-2400

Place of Origin: Guangzhou CHINA
Brand Name: KPD Dispensing
Certification: CE
Model Number: KPD-2400
Field: Industrial
Shipping Terms: EXW/FOB/C&F
Minimum order Quantity: 1 set
Packing Detail: export standard package
Delivery Time: 15 work day
Payment: TT
Supply Ability: 5pcs/months

Introduction

This Robotic systems Suitable for precision dispensing applications in electronics, microelectronics, and LCD, glass products and other industries.

Mixing ratio ：

100:100-100:10 adjustable . Dynamic or static mixing mode are optional .

Tank liquid level sensor :

Tank liquid level alarm helps remind glue level line in tank and supplement materials immediately.

Vacuum filling:

The machine can automatically feeding material by using of the negative pressure of AB vacuum tank .

Vacuum degas :

Vacuum defoaming can remove the bubbles contained in the material,and this degas system can satisfy different fluid mixing and potting .

Heating：

Heating helps glue, especially PU and epoxy, to quickly reduce viscosity in cold weather, increase flow speed, and improve glue

filling efficiency.

Self-cleaning :

Automatic cleaning can quickly clean the mixing tube and prevent the mixture from solidifying

Self-discharging

Automatic discharging can discharge the mixture that is about to be solidified in time to prevent the mixture from solidifying in the mixing tube

Specifications:

Specification

ITEM	Cantilever robot
X/Y/Z working range	2400 × 500 × 100mm
Standard	CE Approved
OEM Service	YES
XY/Z Maximum Load	XY: 10kgsZ: 2-3kg
XY/Z Speed	0.1-500/300 mm/Axis
Repetitiveness	±0.01mm/Axis
Program capacity	999 programs
Data memory capacity	999 programs by CF card, PC STORAGE&USB
Drive System	Precision Panasonic servo motor
Motion Control	Teach Pendant/CAD Load
Transmission	Ball screw + precision linear guide
Linear Interpolation	All axes
Automatic needle alignment system	Panasonic vision
Edit Programming	Handheld Programmer
Safety protection	Grating Induction
I/O Signals	4 Inputs / 4 Outputs
Patterns	Dots, Line, Potting, Filling, Encapsulation, Sealing, Coating, Jetting
Power Supply	AC110V/220V Internal conversion
Working Temperature	0-40°C
Relative Humidity	20～90% (no condensation)
Power	1800w
Weight	560kgs

KPD Dispensing’s Robot caters to a variety of alternative energy sources including photovoltaic solar assembly, wind energy, electric vehicles, and LED technology. With standard and custom options, we can find the right solution for your unique energy manufacturing needs. Common applications include:

Jbox- production lines of solar panels Sealing, potting
Panel to frame bonding
Internal insulation
cell positioning
bus bar and connection sealing
Bonding flexible solar modules onto solar panel
EV electric vehicles
LED light emitting diod
Crystalline photovoltaic
Marine/Watercraft Electronics
Modular Components Lighting
Decorative Lighting

Automotive Applications

The automotive industrial applications requires advanced precision fluid dispensing solutions that deliver smaller deposits, higher accuracy, and lower dispense tolerances to maintain high quality standards. Fluid dispensing allows for a precise, repeatable manufacturing process that ensures a durable finished good with minimal rejects. Common applications include:

Wire harness and connectors
Brake lining assembly
Instrument cluster
Electrical components
Air conditioning
Transmission
Drivetrain
Windscreen
Engine gaskets, seals and lubrication
Fuel system
Switches
External and internal lighting
Mirrors
Sensors
Frames, panels and suspension
Battery Sealing
Electrical Motors
Automotive Wheels

Electronics Applications

KPD Dispensing’s offer industrial manufacturing solutions to help electronics manufacturers increase profitability with fluid dispensing solutions engineered for the most demanding production environments.

TINHAO DISPENSING solutions improve yields and reduce costs in electronics and electro-mechanical manufacturing.Common applications include:

Component assembly
PCB assembly
Packaging
Fiber Optics
SMT assembly
Computer hardware
Communications
Cell Phone assembly
Communications
Security System Controllers
Visual Display Panels
InfraRed Sensors

Jewelry Applications

When fluids are dispensed consistently, regardless of the operator or machine assembling parts, manufacturers are able to achieve better control and streamline production.

Achieve zero defects and lower costs at bonding stations.
Simplify training of new workers. No guesswork.
Stop hand fatigue from manual inaccurate tools.
Place small, precise deposits exactly where needed.

Manufacturing Applications

KPD Dispensing’s systems are engineered for use in a wide array of manufacturing applications. Equipment is easily integrated into existing processes and can help streamline operations while increasing output. Common applications include:

Microdot deposits
Lines
Potting & filling
Pick-and-place automation

Aerospace Applications

help aerospace manufacturers improve quality and throughput.Automated dispensing is an accurate, high-quality, cost-effective way to assemble components, often helping reduce issues like material waste or operator fatigue.Common applications include:

Wire harness and connectors
Electrical components
Power supplies
Air conditioning
Safety systems
Screens
Fuel systems
Switches
External navigation
Internal lighting
Sensors
Electro mechanical components
Frames, panels, and linings

Our Factory

Logistics packaging collection

LED Driver, Power-supply

Our two-component In-line automated vacuum potting system machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

MORE INFORMATION

FAQ

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs

What is your terms of packing?

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs