Fully automatic AB Glue Potting machine KPD-5100

Place of Origin: GuangzhouCHINA
Brand Name: Kapudun Dispensing
Certification: CE
Model Number: KPD-5100
Field: Industrial
Shipping Terms: EXW/FOB/C&F
Minimum order Quantity: 1 set
Packing Detail: export standard package
Delivery Time: 30 work day
Payment: TT
Supply Ability: 5pcs/months

Introduction

The touch screen controller can realize automatic feed AB epoxy resin, automatic defoaming treatment, automatic stirring, automatic mixing, It is used for potting of ab glue and epoxy in various lamps, appliances, electronics and other industries.

Mixing ratio ：

100:100-100:10 adjustable . Dynamic or static mixing mode are optional .

Tank liquid level sensor :

Tank liquid level alarm helps remind glue level line in tank and supplement materials immediately.

Vacuum filling:

The machine can automatically feeding material by using of the negative pressure of AB vacuum tank .

Vacuum degas :

Vacuum defoaming can remove the bubbles contained in the material,and this degas system can satisfy different fluid mixing and potting .

Heating：

Heating helps glue, especially PU and epoxy, to quickly reduce viscosity in cold weather, increase flow speed, and improve glue

filling efficiency.

Self-cleaning :

Automatic cleaning can quickly clean the mixing tube and prevent the mixture from solidifying

Self-discharging

Automatic discharging can discharge the mixture that is about to be solidified in time to prevent the mixture from solidifying in the mixing tube

Specifications:

ITEM	Robotic AB glue potting systems
X/Y/Z working range	5000 × 500 × 100mm
Standard	CE Approved
OEM Service	YES
XY/Z Maximum Load	XY: 10kgsZ: 5kg
XY/Z Speed	0.1-500/300 mm/Axis
Repetitiveness	±0.01mm/Axis
Drive System	Precision Panasonic servo motor
Motion Control	Touch Screen/PLC Mitsubishi
Transmission	Ball screw + precision linear guide
Tank	40liter(2pcs)
Feed system	Automatic suction
Defoaming	Vacuum negative pressure
Anti-sedimentation	Keep stirring in running
Anti-crystallization	Dry filtration
Glue location check	Level sensor
Push glue method	Screw pump(gear pump/plunger pump)
Mixing ratio	1:1-1:10
Viscosity range	1-30000cps
Mixing method	Dynamic stirring
Cleaning device	Manual switch
Working pressure	Above 0.5Mpa
Power Supply	220V Internal conversion/6000W
Working Temperature	0-40°C
Relative Humidity	20～90% (no condensation)
Size(Lengthwidthheight)	610010001750mm
Weight	1020kgs

LED Lighting · LED point light source (Potting) · LED driver (Potting) · LED soft light strip (Filling) · LED soft silicone strip (Extrusion) · LED segment displays

Applications:LED Rigid strip , Wall washer , line light , power supply, other electronic products where glue potting demanded

Suitable Material:A&B Glue , Silicon , Epoxy , Polyurethane…etc

Our Factory

Logistics packaging collection

LED Driver, Power-supply

Our two-component In-line automated vacuum potting system machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

MORE INFORMATION

FAQ

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs

What is your terms of packing?

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs

What kinds of services do you provide?

Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs