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2K Adhesive Dispensing System | Automatic Two-Component Meter Mix Dispense Machine with Four tanks
The KPD 2K Adhesive Dispensing System is an automatic two-component meter-mix-dispense solution designed for accurate A/B adhesive metering, uniform mixing and precise dispensing. It is suitable for epoxy, PU and other 2K adhesives, supporting applications such as electronic potting, LED driver encapsulation, transformer potting, sensors, power modules, automotive components and new-energy products.
Product Introduction
The 2K Adhesive Dispensing System integrates adhesive storage, precision metering, two-component mixing and automatic dispensing into one complete solution. The A and B materials are supplied separately and accurately metered according to the required mixing ratio before being mixed and dispensed through the dispensing valve.
With PLC and touchscreen control, the system allows operators to adjust key parameters such as mixing ratio, dispensing volume and dispensing speed. Optional heated tanks, heated hoses, vacuum functions and automatic cleaning systems can be configured according to adhesive characteristics and production requirements.
Key Features
- Precise A/B metering
- Adjustable mixing ratio
- Automatic two-component mixing
- Stable and repeatable dispensing
- PLC + touchscreen control
- Adjustable dispensing volume and speed
- Heated tanks and material hoses
- Vacuum degassing option
- Anti-drip dispensing valve
- Static or dynamic mixing options
- Automatic cleaning system
- Customized dispensing head and working area
- Suitable for automated production lines
Applications
Electronics Potting | LED Driver Potting | Transformer Potting | Sensor Encapsulation | Power Supply Potting | PCB Protection | Automotive Electronics | New Energy Components | Battery Components | Electrical Insulation | Industrial Bonding
Specifications:
Tech Data
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ITEM
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Parameter
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Mixing ratio
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1:1–10:1 adjustable
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Working range
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700*700*100mm
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Displacement speed
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500mm/s（speed）
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Out-glue speed
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0.5-12g/s per single pump
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Accuracy
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±2%（output volume）±2%（mixing）
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tolerance
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≤0.03mm
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Flow control
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Digital input
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Program memory
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99pcs-999pcs
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Motion trail
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Dot , line ,curve ,circle
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Automatic controlling system
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Touch screen (to achieve program programming, modification, storage and so on
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Out-glue control system
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AB glue back suction valve, achieve AB glue independent operation
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Programmatically
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Tech programming/or computer systems (Micro software Windows 7,Windows10 optional)
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Mixing method
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dynamic mixing
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Power supply
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220V/50Hz/1500W without heating
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Air source
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0.5-0.8Mpa
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Viscosity range
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50-20000cps
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Outer dimension
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1500L*1200W*1600H mm
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A tank
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10L 25L 40L stainless tank（optional）
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B tank
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10L 25L 40L stainless tank（optional）
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Others
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AB tank 、A pump、AB pipeline heating function
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Tabletop Epoxy Dispensing Applications
The compact epoxy dispensing machine is suitable for a wide range of applications:
- PCB Potting
- Electronic Component Encapsulation
- LED Encapsulation
- Sensor Potting
- Connector Sealing
- Transformer Potting
- Power Supply Encapsulation
- Automotive Electronics
- Industrial Electronics
- Epoxy Bonding
- Waterproofing
- Insulation Applications
Our Factory
Logistics packaging collection
LED Driver, Power-supply
Our two-component In-line automated vacuum potting system machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.
EMI, FIP, TIM
EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.
EMS, Underfill
Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.
Casting, Encapsulating
Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).
MORE INFORMATION
FAQ
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
What is your terms of packing?
Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs