Automated 2-Part Potting Machine for precision metering, mixing and dispensing of two-component adhesives.
This automatic 2K potting system is designed for epoxy, silicone, polyurethane and other two-component potting compounds.
The system automatically handles material feeding, metering, mixing and dispensing. With programmable XYZ motion, it can perform precise potting and encapsulation for electronic components, LED products, power modules, sensors, battery components and other industrial applications.
Precision Servo-Driven Metering Pumps: Equipped with heavy-duty gear, screw, or piston pumps to maintain volumetric dosing precision within ±2% across various material viscosities.
Programmable Ratio Control: Flexible mixing ratios continuously adjustable from 100:10 to 100:100 (10:1 to 1:1) via a intuitive PLC touchscreen interface.
Vacuum Degassing & Feeding Tanks: Dual stainless-steel tanks equipped with automated heating, agitation, and continuous vacuum degassing to eliminate micro-bubbles prior to mixing.
Dynamic / Static Mixing Head: High-shear dynamic mixing valves for difficult mixing ratios and high viscosities, paired with automatic solvent/air flush systems.
3-Axis XYZ Robotic Motion: Fully programmable Cartesian robot delivering precise dotting, potting, and continuous contouring with a repeatability accuracy of ±0.01mm.
Safety & Process Monitoring: Integrated pressure sensors, low-level alarms, and real-time flow rate monitoring ensure stable mass production with minimal operator supervision.
| Item | Specification |
|---|---|
| Machine Type | Automated 2-Part Potting Machine |
| Material Type | Two-Component / 2K Materials |
| Applicable Materials | Epoxy, Silicone, Polyurethane (PU), AB Adhesives |
| Material Supply | Separate A & B Material Tanks |
| Mixing Ratio | 1:1–10:1 / Customizable |
| Metering System | Precision Gear Pump / Screw Pump / Piston Pump |
| Mixing System | Static or Dynamic Mixing |
| Dispensing Method | Automatic Metering, Mixing & Dispensing |
| Dispensing Accuracy | Up to ±1–2%* |
| Mixing Ratio Accuracy | Up to ±1–2%* |
| Dispensing Speed | Customizable according to material |
| Applicable Viscosity | Low to High Viscosity Materials* |
| Dispensing Area | Customizable X × Y × Z |
| Motion System | XYZ Cartesian Robot |
| Control System | PLC / Industrial PC + Touchscreen HMI |
| Program Storage | Multiple Programmable Recipes |
| Material Heating | Optional |
| Material Agitation | Optional |
| Vacuum Degassing | Optional |
| Liquid Level Detection | Optional |
| Automatic Purging | Optional |
| Mixing Valve | Static / Dynamic Valve |
| Power Supply | AC 220V, 50Hz / Customized |
| Machine Structure | Industrial Steel / Aluminum Frame |
| Operation Mode | Automatic / Semi-Automatic |
| Application | Potting, Encapsulation, Sealing, Bonding |
| Customization | Available |
01 | 2K Metering & Mixing
Accurate A/B material metering and uniform adhesive mixing.
02 | Automatic Glue Dispensing
Programmable dispensing volume, speed and position.
03 | Automatic Potting
Consistent encapsulation for improved product protection.
04 | Conveyor Transfer
Smooth automatic transfer from dispensing station to curing oven.
05 | Oven Tunnel Curing
Controlled heating provides stable and efficient adhesive curing.
06 | Fully Integrated Production Line
Combines dispensing, potting, conveying and curing into one automated system.
Bubble-Free Quality Assurance: Integrated vacuum degassing coupled with precise dynamic mixing ensures IP68 waterproofing and superior dielectric strength without internal voiding.
Up to 30% Material Cost Reduction: Automated meter-mix dosing eliminates human weighing errors and mixing waste, maximizing adhesive yield.
High Production Throughput: Multi-head dispensing options and automated inline conveyer integration cut cycle times dramatically compared to manual potting.
MES & Smart Factory Ready: Supports RS485/Ethernet connectivity, supporting recipe storage (up to 100 programs) and real-time production data logging.
Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
