Automated 2-Part Potting Machine for PCB Encapsulation
This automatic 2K potting machine is designed for precision metering, mixing and dispensing of two-component epoxy and polyurethane potting compounds.
The system keeps A and B materials separate, precisely meters each component, mixes them automatically and dispenses the compound onto PCBs and electronic components.
Applications include:
Main Features:
| Item | Specification |
|---|---|
| Machine Type | Automated 2-Part Potting Machine |
| Application | PCB Encapsulation / Electronic Potting |
| Material | 2K Epoxy / PU / Optional Silicone |
| Material Supply | Separate A & B Tanks |
| Metering System | Precision Metering Pumps |
| Mixing System | Static / Dynamic Mixer |
| Mixing Ratio | Customized according to material |
| Dispensing Mode | Automatic |
| Motion System | XYZ Cartesian Robot |
| Control System | PLC + HMI |
| Dispensing Pattern | Point / Line / Curve / Circle / Area |
| Material Heating | Optional |
| Agitation | Optional |
| Vacuum Degassing | Optional |
| Automatic Purging | Optional |
| Recipe Storage | Programmable |
| Operation | Automatic / Semi-Automatic |
| Application | Potting / Encapsulation / Sealing |
01 | 2K Metering & Mixing
Accurate A/B material metering and uniform adhesive mixing.
02 | Automatic Glue Dispensing
Programmable dispensing volume, speed and position.
03 | Automatic Potting
Consistent encapsulation for improved product protection.
04 | Conveyor Transfer
Smooth automatic transfer from dispensing station to curing oven.
05 | Oven Tunnel Curing
Controlled heating provides stable and efficient adhesive curing.
06 | Fully Integrated Production Line
Combines dispensing, potting, conveying and curing into one automated system.
Bubble-Free Quality Assurance: Integrated vacuum degassing coupled with precise dynamic mixing ensures IP68 waterproofing and superior dielectric strength without internal voiding.
Up to 30% Material Cost Reduction: Automated meter-mix dosing eliminates human weighing errors and mixing waste, maximizing adhesive yield.
High Production Throughput: Multi-head dispensing options and automated inline conveyer integration cut cycle times dramatically compared to manual potting.
MES & Smart Factory Ready: Supports RS485/Ethernet connectivity, supporting recipe storage (up to 100 programs) and real-time production data logging.
Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
