Dedicated to Glue dispensing system for 10+years, KPD had being devoted to meet the needs of customers and partners
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Specifications:
Applications
The KPD 2K Mixing & Potting Dispensing System is widely used for automatic two-component adhesive mixing, potting, encapsulation, bonding and sealing applications.
- Electronics – Electronic component potting, sealing and insulation
- LED Drivers – LED driver potting and encapsulation
- Power Supplies – Power module and power supply encapsulation
- Sensors – Sensor potting, sealing and waterproof protection
- Transformers – Transformer insulation and encapsulation
- PCB Assemblies – PCB protection and conformal encapsulation
- Automotive Electronics – ECU, sensors, connectors and electronic modules
- New Energy – Battery components, energy-storage modules and power electronics
- Electrical Components – Insulation, waterproofing and protective potting
- Industrial Products – Bonding, sealing, gasketing and structural adhesive applications
Typical Processes:
A/B Metering → Mixing → Dispensing → Potting / Bonding / Sealing → Curing
Advantages
- Precise A/B Metering – Accurately controls the two-component adhesive ratio for consistent material quality.
- Uniform Mixing – Thoroughly mixes A and B components to achieve stable and consistent adhesive performance.
- Accurate Dispensing – Provides controlled glue volume and repeatable dispensing results.
- High Production Efficiency – Automatic metering, mixing and dispensing reduces manual operations and labor costs.
- Wide Material Compatibility – Suitable for epoxy, PU, silicone and other two-component adhesives.
- Flexible Process Control – Dispensing volume, speed, mixing ratio and other parameters can be adjusted according to production requirements.
- Anti-Drip Technology – Helps reduce adhesive dripping, stringing and material waste.
- Optional Heating & Vacuum – Heated tanks/pipelines and vacuum functions can be configured for demanding adhesive processes.
- Stable & Repeatable Operation – PLC and touchscreen control provide reliable operation for continuous production.
- Easy Automation Integration – Can be integrated with conveyors, robotic systems, curing ovens and automatic production lines.
- Customized Solutions – Working area, tank capacity, pumps, valves and dispensing methods can be customized for different products.
Our Factory
Logistics packaging collection
LED Driver, Power-supply
Our two-component In-line automated vacuum potting system machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.
EMI, FIP, TIM
EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.
EMS, Underfill
Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.
Casting, Encapsulating
Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).
MORE INFORMATION
FAQ
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
What is your terms of packing?
Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs
What kinds of services do you provide?
Pre-sales services：
Providing solution consulting based on customers’ needs Free sample test Factory audit Customized solutions according to customers’ needs